P0806 Clutch Position Sensor Circuit Range/Performance
OBD-II Trouble Code Technical Description
Clutch Position Sensor Circuit Range/Performance
What does that mean?
This is a generic powertrain diagnostic trouble code (DTC) and applies to many OBD-II vehicles (1996-newer). That may include but is not limited to vehicles from Dodge, Ford, Smart, Land Rover, Chevrolet, Chrysler, Jeep, Mercedes, Toyota, etc. Although generic, the exact repair steps may vary depending on year, make, model and powertrain configuration.
OBD-II trouble code P0806 and related codes P0805, P0807, P0808, P0809, and P080A are associated with the clutch position sensor circuit. This circuit is monitored by the Power Control Module (PCM) or the Transmission Control Module (TCM) based on the specific vehicle.
The purpose of the clutch position sensor circuit is to monitor the status of the clutch on a manual transmission. This process is accomplished by reading the output voltage of the clutch position sensor that indicates when the clutch is engaged. The clutch position sensor is usually a basic on/off switch mounted near the clutch foot pedal on the support bracket in most circumstances. Constant voltage is typically present on one side of the switch and the contacts are closed by engaging the clutch transferring voltage to the starter or starter solenoid. This basic circuit and switch prevents starting the engine prior to engaging the clutch.
When the PCM or TCM detects voltage or resistance within the clutch position sensor circuit that is outside the expected range or another performance problem, code P0806 will be set and the check engine light or the transmission warning lamp will be illuminated.
A clutch position sensor:
What is the severity of this DTC?
The severity of this code is normally moderate, but P0806 can be severe if the vehicle starts with the clutch disengaged creating a safety issue.
What are some of the symptoms of the code?
Symptoms of a P0806 trouble code may include:
Motor will not start Motor will start without engaging the clutch Transmission warning lamp illuminated Check engine light illuminatedWhat are some of the common causes of the code?
Causes for this P0806 code may include:
Defective clutch position sensor Faulty or damaged wiring Loose or defective control module ground strap Corroded, damaged or loose connector Defective fuse or fuse-able link (If applicable) Defective PCM or TCMWhat are some P0806 troubleshooting steps?
The first step in the troubleshooting process for any malfunction is to research the Technical Service Bulletins (TSB's) for the specific vehicle by year, model and power plant. In some circumstances, this can save a lot of time in the long run by pointing you in the right direction.
The second step is to locate the clutch position sensor switch and look for obvious physical damage. Perform a thorough visual inspection to check the associated wiring for obvious defects such as scraping, rubbing, bare wires, or burn spots. Next is to check the connectors and connections for security, corrosion and damaged pins. This process must include all wiring connectors and connections to the clutch position sensor switch, PCM, starter and the starter solenoid. Consult the specific tech data for the vehicle to see if a fuse or fuse-able link is incorporated into the circuit.
Advanced Steps
The advanced steps become very vehicle specific and require the appropriate advanced equipment to perform accurately. These procedures require a digital multi meter and the specific technical references for the vehicle. Specific technical data will include troubleshooting charts and the appropriate sequence to follow assisting you with an accurate diagnosis.
Voltage Checks
When the clutch is disengaged there should be appropriately 12 vol
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